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Jewelry molding silicone rubber trouble shooting

 

보석 형뜨기 실리콘고무의 사용시 문제점 발생원인과 그 대책을 아래와 같이 알아 본다.

 

Guide to solving common mold making problems.

Finished mold is tacky and soft.

Cause:
Insufficient vulcanization time and/or temperature.
Solution: Check vulcanizer with accurate thermometer and observe recommended time and temperature.

Finished mold hard and springy - won’t lie flat.

Cause:
Excessive pressure. Excessive vulcanization time and/or temperature.
Solution: Reduce pressure. Check temperature with accurate thermometer. Observe recommended time and temperature.

Mold curls, won’t lie flat.
Cause:
Mold began vulcanizing before pressure was applied.
Solution: Close press and tighten as soon as mold frame is placed inside.

Partial de-lamination of mold into separate layers.

Cause:
Contamination with hand oils, silicone spray, talc etc.
Solution: Discard and ensure future cleanliness.

Air bubbles throughout and/or large depressions in top and bottom surfaces.

Cause:
Mold frame underpacked.
Solution: Pack mold frame more fully.


White powder on unvulcanized rubber.

Cause:
Normal
Solution: Disregard - do not attempt to clean it off.

Rubber hard and won't vulcanize.

Cause:
Full or partial vulcanization through accidental exposure to heat and/or aging.
Solution: Discard and ensure proper storage techniques.

Rubber hard and stiff.

Cause:
Rubber frozen through long exposure to cold.
Solution: Warm slowly at approximately 100°F (38°C).

Excessive shrinkage.

Cause:
Too high vulcanization temperature.
Solution: Check setting with accurate thermometer and observe recommended temperature and time. Also, reduce temperature to 290°F ( 143°C ) and double the time.

Rubber does not flow into all cavities.

Cause:
Not packed properly.
Solution: Pack cavities with scraps of rubber.

Rubber does not flow into all cavities.

Cause:
Vulcanizing temperature is too high.
Solution: Use accurate thermometer and observe recommended time and temperature.